Intelligent controls (Flomar®)

Increase operational reliability and optimise operating costs with intelligent controls

When operating a flotation plant, it is crucial to dose the operating chemicals as required. Our intelligent proprietary solutions Adaptive Control and Intelligent Control automatically and precisely adjust chemical dosages according to the respective operating conditions, enabling the optimal operation of the Flomar® and Flomar® smart flotation plants and preventing excessive or insufficient chemical dosing.

Adaptive Control

Optimises chemical dosage when wastewater composition fluctuates
Reduces sludge accumulation
Optimises treatment result and operating costs
Reduces monitoring effort at the plant

Intelligent Control

Like Adaptive Control, but with the following additions:

Further increases operational reliability by monitoring the inlet and outlet via an online analysis tool, as well as monitoring the material flows at the plant
Optimal operation even when wastewater composition fluctuates significantly
Monitors adherence to limit values or specified organic load in the flotation plant outlet
Can reduce the mixing and equalisation tank size
Optimises operation through material flow balance and fault diagnosis

Benefits

The Adaptive Control or Intelligent Control systems react quickly to changing wastewater compositions, reducing the operator workload and the amount of effort required for analysis. Limit values are reliably adhered to, while the optimised chemical deployment reduces the amount of sludge to be removed and the effort required to do so.

Our WaterExpert® app enables the performance data of the plant to be monitored remotely at all times, thereby ensuring that the operator is always informed of the plant status.

Reference projects

Sector

Technology

Country

Wastewater treatment scaled to production

EnviroChemie adapts wastewater treatment to the steadily growing production of a plant-based products manufacturer in a multi-stage process.

Flotation process operating materials review reduces water treatment chemical costs by up to 30%

A food manufacturer has reduced water treatment chemical consumption and sludge disposal costs by using different products in its wastewater treatment plant.

Innovative wastewater treatment concepts

water reuse and resource recovery in poultry slaughterhouses

My Fresh's on-site bioenergy plant

My Fresh supplies freshly prepared vegetables and ingredients to well-known UK food brands and retailers. At its Bedfordshire facility, trade effluent and organic residues from processing onions, garlic and potatoes are treated in our on-site Anaerobic Digestion (AD) plant.

New UK Food Factory future proofing it‘s wastewater requirements

A manufacturer of sauces uses a DAF plant solution from EnviroChemie to treat it’s wastewater prior to discharge, allowing them to remain within consent and minimise costs.

Glendullan’s on-site bio-energy plant

Our second on-site bio-energy plant for Diageo was built at its Glendullan distillery in the Scottish Highlands. Treating whisky co-products.

UK Food Producer stays compliant as business grows

A manufacturer of fresh ready meals uses a DAF plant solution from EnviroChemie to treat it’s wastewater prior to discharge, allowing them to remain within consent and minimise costs.

Construction, operation and digitalisation of an industrial wastewater treatment plant in the food industry

On behalf of a confectionery manufacturer, EnviroChemie operates an industrial wastewater treatment plant for treating production wastewater and discharging it into the public sewer system.

Moroccan dairy cuts carbon footprint by recycling liquid waste

A large dairy uses a tailor-made plant solution from EnviroChemie to recycle its liquid waste and efficiently reduce energy consumption and operating costs.

Treating vapour condensate – reducing water footprint

A multi-national dairy co-operative wanted to treat its vapour condensate sustainably at a German site and thus reduce its fresh water requirements and operating costs.

Energy from wastewater

The Norrmejerier dairies generate energy, conserve resources and reduce operating costs using a Biomar® anaerobic wastewater treatment system.

The hidden potential in dairies

Dairies use water for many different stages in the production process. There are often potential savings to be made here in terms of resources and energy. To achieve this, however, an integral view is required, since the cycles used in dairies, which have often grown over the years, are highly…

Hochland purifies wastewater with energy-efficient Biomar® plant

With all-year-round reliability, the resource-efficient Biomar® aerobic technology reduces costs

Moroccan dairy installs energy-efficient wastewater treatment with water recycling

Ensures compliance with legal requirements, odour suppression and water recycling for irrigation

Modular process water treatment for easy installation at Ibrahim Fibres Limited in Pakistan

The necessary process water for production facilities and power plants is supplied by EnviroChemie systems technology.

Saving water: full water recycling for a cosmetics manufacturer

A global corporation recycles 90% of the wastewater at its Brazilian cosmetics production site and reuses it in its production processes.

Energy-efficient wastewater treatment saves operating costs

Having expanded its production capacity, Bioresine also needed to expand its existing wastewater treatment plant as a new plant alongside the existing plant.

Cost-optimised wastewater treatment in the optical industry

ZEISS Sport Optics considerably reduces disposal costs at its Wetzlar site by using a compact Lugan® 20,000 flotation plant from EnviroChemie.

Recycling glazes from rinsing concentrates for Villeroy & Boch

At its Mettlach site, Villeroy & Boch is able to treat and recycle glazes recovered from its rinsing water using an Envopur® microfiltration plant from EnviroChemie.

Treating and recycling wastewater pays off for CWS-boco

Energy-efficient and sustainable wastewater treatment and water recycling for laundry CWS-boco at its Solingen site, Germany

Everything from a single source – from planning wastewater treatment to plant operation

EnviroChemie has been commissioned by a manufacturer of lithography systems to take on the planning, construction and operation of a compact wastewater treatment plant.

Envochem® water recycling plant reduces water consumption by 95%

Galvamé opts for water recycling

Energy-efficient wastewater treatment with digital support

With energy-efficient water technology and digital support at its Saarbrücken site, the technology group ZF is reducing energy consumption by 78% and thus 363 tonnes of CO2 per year.