Everything from a single source – from planning wastewater treatment to plant operation

What did we do?

Task

Task

EnviroChemie designed the wastewater treatment concept for the customer's new production facility in Berlin, which specialises in the manufacturing of lithography systems, with the goal of lowering the levels of substances such as metals and hydrocarbons in the wastewater by a factor of 5 to 10.

The customer wishes to concentrate solely on production, which is why EnviroChemie will operate the wastewater treatment plant for them.
Solution
Solution

In addition to the planning and construction of the physico-chemical treatment plant, Split-O-Mat® SOM 300 F, EnviroChemie will operate the plant and provide a 24/7 on-call service as well.
EnviroChemie’s digital platform WaterExpert™ is used to ensure state-of-the-art plant operation. This turns principles of Water 4.0 into reality. A digital mirror of the wastewater treatment plant facilitates plant operation via:
- Recording online and offline parameters (e.g. lab results, pH value, turbidity)
- Displaying plant and process-specific KPIs
- Using QR codes for quick and easy spare parts management
- Customer-specific reports (management reports, reports for the authorities)
- Defined plant tours and to-do lists
- Documentation of activities / digital operations diary
- Access to the library (knowledge database)
- Remote access to the plant by EnviroChemie technicians
Benefits

Benefits

The customers receives one dedicated contact for all matters on the wastewater treatment solution and its operation, including industrial treatment products. This allows the customer to deploy its personnel in production operations, thereby combating the shortage of specialist staff.

At the same time, the solution ensures that the plant is operated safely, efficiently and in a legally compliant way by employees of a specialist company.

The digitalised plant means that its operation is also transparent for the customer (management, water protection officer and other contact partners). By using WaterExpert™, the customer has quick and easy access to information such a management reports, reports for the authorities and the plant's primary KPIs.

Reference projects

Sector

Technology

Country

Wastewater treatment scaled to production

EnviroChemie adapts wastewater treatment to the steadily growing production of a plant-based products manufacturer in a multi-stage process.

Flotation process operating materials review reduces water treatment chemical costs by up to 30%

A food manufacturer has reduced water treatment chemical consumption and sludge disposal costs by using different products in its wastewater treatment plant.

Innovative wastewater treatment concepts

water reuse and resource recovery in poultry slaughterhouses

My Fresh's on-site bioenergy plant

My Fresh supplies freshly prepared vegetables and ingredients to well-known UK food brands and retailers. At its Bedfordshire facility, trade effluent and organic residues from processing onions, garlic and potatoes are treated in our on-site Anaerobic Digestion (AD) plant.

New UK Food Factory future proofing it‘s wastewater requirements

A manufacturer of sauces uses a DAF plant solution from EnviroChemie to treat it’s wastewater prior to discharge, allowing them to remain within consent and minimise costs.

Glendullan’s on-site bio-energy plant

Our second on-site bio-energy plant for Diageo was built at its Glendullan distillery in the Scottish Highlands. Treating whisky co-products.

UK Food Producer stays compliant as business grows

A manufacturer of fresh ready meals uses a DAF plant solution from EnviroChemie to treat it’s wastewater prior to discharge, allowing them to remain within consent and minimise costs.

Construction, operation and digitalisation of an industrial wastewater treatment plant in the food industry

On behalf of a confectionery manufacturer, EnviroChemie operates an industrial wastewater treatment plant for treating production wastewater and discharging it into the public sewer system.

Moroccan dairy cuts carbon footprint by recycling liquid waste

A large dairy uses a tailor-made plant solution from EnviroChemie to recycle its liquid waste and efficiently reduce energy consumption and operating costs.

Treating vapour condensate – reducing water footprint

A multi-national dairy co-operative wanted to treat its vapour condensate sustainably at a German site and thus reduce its fresh water requirements and operating costs.

Energy from wastewater

The Norrmejerier dairies generate energy, conserve resources and reduce operating costs using a Biomar® anaerobic wastewater treatment system.

The hidden potential in dairies

Dairies use water for many different stages in the production process. There are often potential savings to be made here in terms of resources and energy. To achieve this, however, an integral view is required, since the cycles used in dairies, which have often grown over the years, are highly…

Hochland purifies wastewater with energy-efficient Biomar® plant

With all-year-round reliability, the resource-efficient Biomar® aerobic technology reduces costs

Moroccan dairy installs energy-efficient wastewater treatment with water recycling

Ensures compliance with legal requirements, odour suppression and water recycling for irrigation

Modular process water treatment for easy installation at Ibrahim Fibres Limited in Pakistan

The necessary process water for production facilities and power plants is supplied by EnviroChemie systems technology.

Saving water: full water recycling for a cosmetics manufacturer

A global corporation recycles 90% of the wastewater at its Brazilian cosmetics production site and reuses it in its production processes.

Energy-efficient wastewater treatment saves operating costs

Having expanded its production capacity, Bioresine also needed to expand its existing wastewater treatment plant as a new plant alongside the existing plant.

Cost-optimised wastewater treatment in the optical industry

ZEISS Sport Optics considerably reduces disposal costs at its Wetzlar site by using a compact Lugan® 20,000 flotation plant from EnviroChemie.

Recycling glazes from rinsing concentrates for Villeroy & Boch

At its Mettlach site, Villeroy & Boch is able to treat and recycle glazes recovered from its rinsing water using an Envopur® microfiltration plant from EnviroChemie.

Treating and recycling wastewater pays off for CWS-boco

Energy-efficient and sustainable wastewater treatment and water recycling for laundry CWS-boco at its Solingen site, Germany

Everything from a single source – from planning wastewater treatment to plant operation

EnviroChemie has been commissioned by a manufacturer of lithography systems to take on the planning, construction and operation of a compact wastewater treatment plant.

Envochem® water recycling plant reduces water consumption by 95%

Galvamé opts for water recycling

Energy-efficient wastewater treatment with digital support

With energy-efficient water technology and digital support at its Saarbrücken site, the technology group ZF is reducing energy consumption by 78% and thus 363 tonnes of CO2 per year.